Designed for Every Body. Made for Your Brand.
OEM / ODM & Private LabelThe seamless aerospace & ground crew collection is S-SHAPER’s dedicated line for astronauts, pilots, ground crew, and aerospace manufacturing engineers.
01 — Collection Overview
The collection includes aerospace base layer tops, aerospace base layer pants, ground crew sun sleeves, and ground crew compression socks. Seamless warp-knit construction eliminates side seam friction and pressure points during extended wear of flight suits/spacesuits or ground crew uniforms, while dual far-infrared thermal or cooling options, gradient compression for circulation, moisture-wicking, silver ion antimicrobial, and flame-resistant compatibility meet the extreme demands of the aerospace sector for comfort, safety, and functionality.
Our 800,000-piece monthly capacity is supported by 50 advanced seamless knitting machines and automated production systems, alongside 200+ industrial sewing machines. With approximately ten effective production months annually after planned holiday and maintenance periods, each seamless machine produces around 16,000 garments per month. This production structure ensures stable supply, consistent quality, and dependable delivery for large-scale industrial, performance, and professional apparel programs.
02 — Application Scenarios
Extended Wear of Flight Suits/spacesuits or Ground Crew Uniforms
03 — Product Lineup
A coordinated seamless aerospace & ground crew collection featuring seamless aerospace base layer top, seamless ground crew sun sleeves, and seamless ground crew compression socks, engineered for seamless integration or standalone private-label development.
| Specifications | Details |
|---|---|
| Product Name | S-SHAPER Seamless Aerospace Base Layer Top |
| Construction Type | Integrated knit top body (zero side seams, zero shoulder seams) |
| Neckline Options | Crewneck / Mock Neck |
| Sleeve Length | Long Sleeve |
| Functional Design | Seamless structure (zero friction inside flight suit/spacesuit), far-infrared thermal or cooling options (adapts to cabin temperature), light core compression, moisture-wicking, FR-compatible optional |
| Size Range | S – 3XL |
| Fabric Options | Moisture-Wicking Yarn, Far-Infrared Thermal Yarn, FR-Compatible High-Stretch Nylon |
| Customization | Aerospace agency logo (authorization required) |
| MOQ | 1000 Pcs/style/color |
| Specifications | Details |
|---|---|
| Product Name | S-SHAPER Seamless Ground Crew Sun Sleeves |
| Construction Type | Integrated tubular knit arm sleeves (zero side seams) |
| Length Options | Wrist to Elbow / Wrist to Upper Arm |
| UV Protection | UPF 50+ |
| Functional Design | Seamless structure (zero friction when wet), cooling yarn (tarmac heat reduction), moisture-wicking, internal silicone grip, high-visibility color options |
| Size Range | S/M – L/XL |
| Fabric Options | UV-Protective Yarn, Cooling Yarn, Moisture-Wicking Yarn |
| Customization | Airport/airline colorway |
| MOQ | 1000 Pairs/style/color |
| Specifications | Details |
|---|---|
| Product Name | S-SHAPER Seamless Ground Crew Compression Socks |
| Construction Type | Integrated tubular knit sock body (zero toe seam) |
| Length Options | Knee-High |
| Compression Level | 15-20 MmHg / 20-30 mmHg |
| Functional Design | Seamless toe (zero friction in work boots), gradient compression (promotes circulation during long standing/walking), silver ion antimicrobial, moisture-wicking |
| Size Range | S – XL |
| Fabric Options | Moisture-Wicking Yarn, Silver Ion Antimicrobial, Far-Infrared Thermal |
| Customization | Airport/airline colorway |
| MOQ | 1000 Pairs/style/color |
+10 °C
Our new-generation functional insulation fabric delivers up to 30% better thermal performance compared to conventional materials.
Through advanced structure optimization, it reduces material usage by 30% while maintaining the same level of warmth and comfort.
-2°C
Our advanced cooling functional fabric delivers efficient thermal regulation for enhanced comfort in warm environments.
Through advanced material design, it effectively reduces body heat accumulation while lowering overall carbon footprint by up to 50%.
04 — Why S-sHAPER
Built on real performance needs, S-SHAPER addresses comfort, support, and durability through advanced material and structural innovation.
Traditional seams create friction and pressure.
Advanced seamless construction. Smoother contact and unrestricted movement throughout wear.
Generic garments lack targeted body support.
Engineered compression zones. Balanced flexibility and support across key body areas.
Sweat accumulation reduces wearing comfort.
Breathable technical knitting. Enhanced airflow and moisture management for all-day comfort.
Repeated wear can affect garment shape and fit.
High-stretch performance fabric. Reliable shape retention and adaptive body conformity.
Rough materials can irritate sensitive skin.
Soft-touch functional yarns. Lightweight comfort with smooth next-to-skin feel.
Brands need reliable scaling and customization support.
Integrated OEM/ODM capability. Flexible manufacturing and private-label development solutions.
05 — Material Engineering
Every seamless product begins with advanced fiber engineering. At S-SHAPER, we combine premium technical yarns with Santoni seamless knitting technology to achieve optimal stretch, breathability, thermal regulation, durability, and next-to-skin comfort across multiple performance applications.
Engineered nylon fibers offering exceptional elasticity, recovery, and long-term shape retention during active movement.
For: Activewear · Shapewear · Base Layers
Silver-ion infused yarn technology designed to reduce odor-causing bacteria and maintain freshness during extended wear.
For: Sportswear · Medical Wear · Workwear
Bio-ceramic infused fibers engineered to retain body heat and improve thermal comfort in low-temperature environments.
For: Thermal Wear · Outdoor Systems · Winter Layers
Advanced cooling yarns developed for rapid moisture transfer, heat dissipation, and breathable next-to-skin comfort.
For: Activewear · Shapewear · Base Layers
Soft-touch yarn systems designed to minimize irritation while enhancing comfort for sensitive and prolonged wear applications.
For: Maternity · Intimates · Loungewear
Fine merino wool blended with performance fibers for natural temperature regulation, softness, and odor resistance.
For: Outdoor Wear · Socks · Cold Climate Systems
Certified recycled yarns engineered for environmentally responsible seamless production without compromising durability or comfort.
For: Sustainable Collections · OEM Programs · Eco Performance Wear
Technical UV-resistant yarns engineered to provide lightweight sun protection and breathable comfort for prolonged outdoor exposure.
For: Outdoor Wear · Golfwear · Workwear · Water Sports
06 — From Concept to Delivery
Day 1-3
Send tech pack or references. Detailed quote within 48 hours.
Day 4-21
Pattern, knit trials, fitting. Up to 2 sample rounds included.
Day 22-25
Sign PI, 30% T/T deposit triggers procurement.
Day 26-65
Knitting, sewing, dyeing, AQL 2.5 inspection.
Day 66+
Final inspection, balance payment, port handover.
07 — Buyer FAQ
Yes. We provide OEM/ODM manufacturing services including logo customization, packaging development, color matching, size specifications, and full private-label seamless apparel programs.
We produce activewear, shapewear, maternity wear, underwear, medical compression garments, base layers, socks, and technical performance apparel.
Our production is based on advanced Italian Santoni seamless knitting systems, allowing precise compression control, body-mapped ventilation, and high-efficiency seamless garment construction.
Yes. We work with technical yarn suppliers from Italy, Japan, and Germany to develop antimicrobial, cooling, thermal, compression, and recycled yarn systems.
Yes. We offer product sampling and prototype development before bulk production to ensure fit accuracy and branding consistency.
All products undergo strict quality control throughout yarn sourcing, seamless knitting, dyeing, finishing, and final inspection to ensure durability, stretch performance, and consistency.
08 Let's Collaborate
S-SHAPER does not sell under its own brand. We are 100% focused on OEM and ODM services — engineering seamless shapewear and base layers exclusively for your label.
Born from Love ◆ Engineered for Precision
